AJL Manufacturing, Inc.
AJL Manufacturing, Inc.


AJL Manufacturing Company
AJL Manufacturing Company

FACILITIES LIST

At AJL Manufacturing, our 165,000 square foot, environmentally controlled facility, and extensive array of state-of-the-art equipment enable us to meet our customers' most demanding manufacturing needs.

Sheet Metal Department
Lasers and Turrets:
1 - Mazak HyperGear laser with load/unload system; 5' x 10' bed; 2500 watt
1 - Mazak Super Turbo X510 Hi PRO laser with load/unload system; 5' x 10' bed; 2500 watt
1 - Mazak NTX Champion laser; 4'x 8' bed; 1500 watt
1 - Amada Pulsar 1212 production laser cutter; 1500 watt
1 - Amada Vipros 357 turret multi-cell; can program up to 7 jobs to operate independently
1 - Amada Vipros Queen CNC turret punch press; 50" x 72" table

Press Brakes:
1 - 220-ton Amada Promecam; 14' bed and 8-axis capability
1 - 187-ton Amada Promecam; 14' bed and 7-axis capability
7 - 80-ton Amada with auto back gauging

Shears:
1 - Amada 10' x 1/4"

Presses:
1 - 400-ton clearing press
1 - 250-ton Niagara OBI press; bed size 48" x 96"
5 - 150-ton Niagara OBI presses with air cushions; bed size 48" x 30"
7 - Hager hardware insertion presses with counters and feeders; 1 - 8-ton/6 - 6-ton
1 - 60-ton Minster
1 - Bracker radial-orbital riveter

Sheet Metal Finishing Equipment:
1 - 37" Wet Timesaver with abrasive belt and brush deburring capabilities
6 - Belt sanders
1 - 8' Vibro tumbler
2 - Smaller tumblers
2 - Stroke sanders
1 - Hot water pressure washer
Welding Department
Welding Equipment:
1 - Motoman robotic welder with two work positioners
1 - ESAB robotic welder; IRB 2000/S3
2 - Teledyne 150 KVA spot welders
1 - Teledyne 100 KVA spot welder
1 - Teledyne Peer 75 KVA spot welder
1 - Miller 75 KVA spot welder
2 - Teledyne 50 KVA spot welders
1 - Atomic 30 KVA spot welder
2 - Rex deep throat spot welders
1 - 20 KVA portable spot welder
3 - Miller TIG welders
2 - Lincoln TIG welders
1 - Linde TIG welder
1 - Airco TIG welder
7 - Miller MIG welders
2 - Linde MIG welders
1 - Airco MIG welder
1 - Lincoln portable MIG welder

Overhead Cranes:
2 - Portable A-frame cranes; 500-lb capacity
1 - Jib crane; 1000-lb capacity
2 - Track cranes; 500-lb capacity
1 - Track crane; 250-lb capacity with two lifting stations
Machining Department
Mills:
1 - Mazak VTC-16C vertical machining center; 48 tool; 10m RPM
1 - Mazak VTC-20B vertical machining center; 24 tool; 10m RPM
1 - Hitachi Seiki CNC mill; 30-station capacity
4 - Sharp milling machines with Prototrak programmability
1 - Bridgeport milling machine
1 - Cincinnati horizontal mill; 15" x 62" bed
1 - Morey profiler

Additional Machining Equipment:
4 - Chicago 12-speed spindle drill presses
1 - Chicago 12-speed drill press with Tapmatic tapping head
1 - Five-spindle production drill press
1 - Rockwell double-spindle deburring machine
2 - Brother Hi-Top automatic tapping machines
1 - Rockwell unisaw table saw
1 - W.A. Wells cut-off saw
1 - 24" Grob band saw
1 - 24" DoAll band saw
1 - Trinco sand blasting machine
Tool Room Department
Mills:
4 - Bridgeport mills with digital readout; 3 of 4 have power feeds
1 - Laguna FTV-31 mill with variable power feed
1 - Alliant vertical mill with Acu-Rite DRO and power feed
1 - Trak-DPM CNC knee mill; 10" x 50" bed

Grinders:
1 - Kent 410 AHD surface grinder; 18" x 72"
4 - Okamoto surface grinders; 6" x 12;" 1 of 4 set up for wet grinding
1 - K.O. Lee cylindrical grinder

Lathes:
2 - 16" Victor lathes

Miscellaneous Equipment:
1 - 5-ton hydraulic arbor press
2 - Powermatic 6" belt sanders
1 - Clausing vari-speed drill press
1 - Powermatic vari-speed drill press
1 - Carlton radial drill with 3-foot arm
1 - Sunnen honing machine
1 - Lassy tapping machine
1 - 36" roller
2 - Bridgeport turn tables; 12" and 18" diameter
2 - Harig heads
5 - Fork lifts
Screw Machine Department
1 - Star Swiss-type CNC turning/machining center with bar feed; 5/8" capacity
2 - #00 Brown & Sharpe screw machines
Quality Department
1 - Wenzel 1010 coordinate measuring machine with height precision
1 - Portable Romer Arm; 5000i Series
1 - FabriVISION flat part laser inspection system
1 - Boice CL301 XYZ-coordinate measuring machine
2 - Hemel XYZ-coordinate measuring machines with computer
1 - Coval comparator
18 - Granite surface plates; various sizes
3 - Genesis QA300 SPC data collection system
1 - Chatillon digital force gauge
1 - 8" indisquare
CAD-CAM Capabilities
2 - IBM workstations
- AutoCAD with IGES and DXF translators
- Primary CAM system - Amada 1E 3D
- Punch Laser combination software
- Secondary CAM system - Smart CAM 4.5

CAD-CAM Engineering Software:
- Vis View
- CAD Key
- Unigraphics
- Merry Mechanization/SMP
Assembly Department
- Hewlett-Packard inventory control system
9 - Workstations attached directly to the assembly line
8 - Workstations independently operated
1 - Wire harness layout station
- Test equipment
AJL Manufacturing Company